EVA foam 65 kg/m3, 5 mm green - 50x50 cm

Professional-grade green EVA foam for detailed cosplay builds

This high-density EVA foam is an essential material for crafting durable armor, detailed props, and intricate fantasy costumes. With a density of 65 kg/m³, it offers the perfect balance between rigidity and flexibility, ensuring your cosplay projects maintain their intended shape throughout long conventions. The 5 mm thickness provides structural integrity for medium-sized elements while remaining lightweight enough for comfortable all-day wear.

Key product features

• Optimized density: The 65 kg/m³ density ensures a tight cell structure that resists fraying during mechanical processing. This makes the material ideal for clean, professional cuts and precise sanding with a rotary tool.
• Perfect 5 mm thickness: This specific gauge is highly versatile for creating breastplates, bracers, and complex structural armor components. It balances durability with a low-weight profile, preventing wearer fatigue during extended use.
• Superior heat moldability: Under the influence of a heat gun, this foam becomes exceptionally pliable, allowing it to hold complex curves and organic shapes after cooling. This makes it suitable for creating intricate character silhouettes.
• Vibrant green finish: The intense green color serves as an excellent base for sci-fi weapons, alien armor, or nature-inspired costumes. This reduces the number of base coats required during the painting process.
• Excellent surface quality: The smooth surface demonstrates high adhesion for various primers and acrylic paints. This allows for seamless application of weathering effects and final detailing, ensuring a professional appearance.

Applications

• Custom Armor Construction

  Thanks to the 5 mm thickness, this foam is perfect for crafting breastplates, pauldrons, and leg armor. These pieces retain their structural shape during movement while remaining comfortable and durable enough for photoshoots.

• LARP Weaponry

  The 65 kg/m³ foam provides an excellent outer layer for core-based LARP swords and shields. It offers effective impact cushioning while allowing creators to carve deep, realistic textures and battle damage into the surface.

• Complex Costume Elements

  The green tint makes this an ideal material for crafting monsters, forest creatures, or sci-fi characters. It bonds well with other thicknesses to create three-dimensional masks, helmets, and intricate headpieces.

To achieve the most durable and flexible bonds between foam pieces, we recommend using contact adhesives. For a professional finish, pair this material with our high-quality acrylic paints and reliable precision knives.